Fixin' The Deck Part 6

At the end of the last post, I had (I thought) installed about eight boards permanently, and another eleven temporarily, in preparation for a major storm. Well, that was about a week ago now, and we're back to blue skies and a very pleasant 65 F/18 C. 

What else? Well, there is also a pretty obvious low point in the section of the deck which I thought was finished....clearly the shims were not installed correctly in this area! 

I have been inspecting the garage ceiling periodically during the rain and I could not see any evidence of water intrusion, so that was a good start. When I peeled back the old roof, the area below was dry:

This is a bit later. I have lifted all the boards I installed last time around and started modifying the shims. Corrections of up to 1/2 an inch were required in places before I was happy that the slope was uniform. I'm not sure what happened the first time, but I was working in a rush, so I'm not completely surprised there were some errors.

First board back in place, correctly sloped this time, and I used the laser to make sure it was absolutely straight:

By dusk I had the first three boards installed:

Next morning, I was back at it. First, I installed another board...

Then I re-made the aluminum flashing at the junction with the double doors. It came out much better the second time:

After that I added another two (2) boards for a total of seven (7), and then I had to break off for the day.

The next bits of the project were accomplished over several days during the Thanksgiving Holiday. We laid down two (2) more boards, after carefully re-adjusting all the shims.

Then we had to pause to install blocking at the perimeter in the area where the next post will be situated, and some more shims:

Carried on installing boards. Shims were checked and/or adjusted between every board since the basic structure slopes in several different directions. We had finalized twelve (12) boards in total by the end of the day. This is somewhat slow progress, but we have been taking care to make sure each board is straight and sloped correctly and have not been pushing the pace.

This left a gap to the wall that was a bit bigger than the width of two (2) boards. This entire area was carefully shimmed, and the old flashing was removed from the base of the siding.

Installed two (2) full boards....

The last board before the office wall has to be L-shaped. The cuts were made with the circular and jigsaws.

This is after the board and the new flashing have been installed:

We got one more board laid down before we packed up for a total of 16. This is as far as we can go without tearing up more of the old roof.

So that's what we did next:

Pushed over another post:

One of my two favorite assistants was around to lend a hand with a lot of this work. 

Next segment well and truly removed!

Started installing the base shims which are fashioned from 2" x 4" lumber and installed twelve (12) inches on center. Additional shims will be required on top to set the correct slope of the deck boards.

But installing the final shims was not on the agenda at this point in the operation because the end of our vacation was looming. Instead, we worked on covering the newly exposed section with deck boards. Just like before, these boards were installed with just a couple of screws in each board and no attention paid to whether they were straight. Both of my favorite assistants were on hand for this section of the project:

Halfway there...

After that it was a mad rush to get the rest of the boards loosely installed and the old roof covering heaved back into place, so I didn't stop to take photos.

The next day we had a few hours to kill in the morning, so we turned our attention to the backyard. All the construction debris that has been generated has been thrown off the deck onto the rear patio, so by this point there was a mountain. A lot of the plywood panels are worth hanging onto for future projects, but there was a lot of other crap which will need to go to landfill:

This last photo was taken in the front yard after getting cleaned up. It was another gorgeous day without a cloud in the sky. Not the sort of conditions our guests are used to at the end of November!

From The Archives #4 - Garbage live review

Originally Published 2005-04-14

Garbage

Venue: Warfield Theatre, Market and Sixth St, San Francisco

Date: April  10, 2005

Venue Vibe: an almost exact replica of London's Hammersmith Odeon (or whatever it's called now); capacity  ca. 3500.

The Low-down: Having cancelled their previous show due to band illness, it fell to this performance to usher in a new era in the career of Garbage.  Fresh from the sessions for their back-to-basis new album Bleed Like Me the band had not played together in two and a half years...but you wouldn't have known it from this performance.

Opening with the highly appropriate yet somewhat plodding "Queerest of the Queer", it took the second song and surely future hit single Bad Boyfriend to really get us rockin'.  Shirley Manson weaved about the stage like a spinning top as the bands twin guitar attack sliced through the marijuana smoke shrouding the stage.   It was apparent early on that the pared down approach to Bleed Like Me has been replicated in the live arena; the computers and DAT tapes have been banished apart from where absolutely necessary.

Visually, Garbage are a strange proposition this side of Pink Floyd.  While Butch Vig's transformation from nob-twiddler on Nirvana's Nevermind to fully-fledged rock drummer seems somewhat unlikely, surely Steve Marker's double life as rock guitarist and Professor of History is even more perplexing....seriously, he looks as though he'd be more comfortable in an academic study in Cambridge rather than rippin' it up with a rock band; all that's missing is the leather elbow patches...

Nevertheless, the band rattled through their set like they'd never been away.  The impressive Garbage back catalogue was sprinkled with songs from the new album, and it was hard to differentiate hit from future hit.  And all delivered by top class musicians.  Fantastic.

Review by Westöid

Fixin' The Deck Part 5

If you read this, then you probably saw this post coming. This progress was accomplished over a 4-day weekend (i.e. the Friday was a Holiday, and we took a vacation day from work on the Monday). Here's a last look at the roof before we started tearing out the posts you can see at the right side:

I said tearing out, but we just pushed the first one over....

Next the old roofing material and the tar paper below it was peeled back and the plywood exposed.

We're starting with a small section of the roof nearest the doors. The area immediately outside the doors will be the high point of the new deck, and from there it will slope downwards, away from the building.  

The area around the rotted out post was heavily stained: 

Started pulling up the plywood....

Under that was another layer of tar paper and then another layer of plywood...

This seemed like a good time to remove the gutter. The gutter is one piece, so it was heavy and difficult to move it down to the ground, and impossible to move it anywhere else. We will need several people to help when it is time for re-installation.

Started pulling up the second layer of plywood:

This is some considerable time later after the final layer of plywood has been removed, the area below inspected, and the plywood temporarily replaced so that we can walk around on it. Each section is secured with two (2) screws so they don't slide around but can also be removed with minimal effort.

The only significant damage was in the area below the rotten post:

The post which supports the roof is in good shape, so we won't be replacing it. The new deck will be installed around this post. All the other posts support just the perimeter railings; these will be going on top of the new deck, rather than through it. Clearly a post will be the most stable when it is lapped into the supporting structure, however the plan we have in mind should be just as strong.

By this point we have a pretty impressive debris pile in the back yard:

That was as far as we got on day one. The next morning we started with the repairs to the perimeter structure...all moisture-damaged material was cut out...

...and replaced. This work was a lot easier than it might have been thanks to the oscillating tool, reciprocating saw and the big nail gun I bought a few years ago. We're lucky to have so many great tools to use.

The next task is to make a structure which will support the new deck boards AND slope uniformly in the correct direction. The new deck boards clip together in such a way that a watertight seal is formed between boards. This means in essence that the new deck and the new roof will be the same thing. However, to work correctly, the new deck must have a 1 to 1.5 percent slope (this is equivalent to 1/8th inch per liner foot). I started by beefing up the support immediately outside the doors - I just added some blocks between the existing joists. That was as far as we got on day two because we had to break off early to enjoy a BAMA event.

Next morning, bright and early....I need a shim of just less than three inches right outside the door. This was made with one length of 2" x 4" lumber installed on its side, and a second perpendicular piece on top that was cut to give the correct overall size and produced an L-shaped shim. The same process was followed at the next floor joist which is twelve (12) inches further out, and this time the shims were cut to give an overall height of 1/8th inch less than outside the door:

This is later after the first eight joists have been shimmed in the same way. Once the shims are below 1.5 inches thick, I can make them from a shingle piece of material. There was a lot of up-and-down to the workshop and a lot of re-measuring with the laser level. We had a few issues where we needed shims that were tapered, and these were cut on the band saw. We also had to adjust our measurements to account for the variable distances between the floor joists. All of the shims were made from lumber that we salvaged from the old deck and I previously fed through the jointer. This made production a lot easier than it might have been since every board had one flat edge.

By the end of day three we had shimmed out the first part of the deck, beyond the point where our first deck board will end:

We have also built out the areas where the posts will be located to be Flush-On-Top (FOT) with the  adjacent shims. This is an important step because it is imperative than the posts have a solid base to stand on.

Day four: We were kind of under pressure today because we have work tomorrow and there is going to be an atmospheric river (AR) the day after that. If you don't know, an AR is what was called a storm up until a couple of years ago. As far as I know, this has nothing to do with the European Union.

We got going early, and cut out the new flashing from a roll of six inch wide aluminum: 

I had to hack back quite a bit of the stucco to the left of the door to accommodate the flashing:

This is how it looks installed:

And so, finally, by late morning on day four, we got to install some of the new deck boards. The first board has to be trimmed to custom width, and then the roof support post came between boards two and three, so getting going was a bit tricky.

A gap of 3/16th is left around the post, and then filled with Lexel.  

After four boards were laid down, we needed to stop and add more shims:

Added another four boards. It was late afternoon by this point, so I had to down tools and go pick up Samuel Sheep from school.

When I got back I had less than two hours of daylight left. This was not enough time to install the rest of the boards properly, so I had to take Emergency Action. Basically, another eleven boards were added in super quick fashion with just two screws in each board and no time spent getting the gaps even or boards properly aligned etc. Towards the end I ran out of shims, but I just carried on regardless. It was dusk by the time I was done. These boards will have to come back out next time and be re-installed properly but should at least be watertight for now.

There is a gap of about an inch between the new deck boards and the old plywood. 

I covered the gap with some sheets of plywood, rolled back the old roof covering and threw down some more plywood and a couple of bags of trash to hold it all in place. We will find out in a day or two how well this stands up to a storm....

This bit of the deck looks finished, even though it isn't really. 

To be continued...