Friday, April 17, 2020

Garage Floor part one

In addition to the workshop, the house came with a super-sized double garage. The thing is, we've been so focused on remodelling the house over the last two years that the garage - and the '68 for that matter - has hardly had a look in. The photo below is how the garage ended up after minimal effort: bench and tools on one side, covered-up-car on the other.


I've had plans for the garage for a while, but the doing bit was pencilled in for 2021 at best....it's funny how things work out. The first step of this project was to hump everything from the garage into the unfinished part of the basement. Well...everything except the the work bench because that wouldn't fit through the basement door.


I put the '68 out on the driveway while I rolled up the carpet....


The right side of the garage has some pretty heavy oil stains, and the Mustang has probably added to them - it's a Ford after all. I need to get rid of the bulk of the oil before I can apply my epoxy-based floor coating.


I've done the old oil-off-concrete removal thing once before, so I know what to use - it was actually about ten years ago, but I still had half a gallon of the product on my shelf. Pour-N-Restore™ is a viscous white paste, which you spread onto the stain. This product absorbs the oil over a period of 5-8 hours, after which a powdery gray residue remains which can be swept up with a stiff broom.


I already know the product works, but it's worth documenting. I used a scrub brush to spread out the product, but it is not necessary to scrub aggressively.


This is the spread-out look:


Next day after sweeping, and the stains are about 20% of the original size; the most stubborn areas were given a second application. The other side of the garage was done in the same way after I moved the car over. It is not necessary to remove the discoloration entirely - the concrete just has to be clean enough that water does not bead up on the surface.


After three of four days of on-and-off pootling around with the Pour-N-Restore™ I had gone as far as I could. Then, on Friday April 17 I finally had a full day with nothing better to do than crank up the Big Beast - or as my paternal Grandfather might have called it, tut 'lectric 'ose pipe. There is a decent argument that I should have started the project with this bit of kit, but I didn't own it back then...


The '68 had to make way for this...


The power washer did a really good job, but I was disappointed by how much oil was still present in the areas I thought I had cleaned...I guess I should have done a second application everywhere...


I tried sploshing on a bit more Pour-N-Restore™ and working it over with a stiff brush...and this method worked fantastic! A quick re-do with the pressure washer and no more oil stains at the right side of the garage:


For some reason, it didn't work at all on the left side - the stain in this area was really stubborn.


More concerning was that water was still beading in this area, which means my epoxy coating will be difficult to apply...


So...time to GET SERIOUS! Fortunately I already picked up a couple of gallons of Muriatic Acid for this eventuality....(In my old life I would have called this HCl (aq) or conc. hydrochloric acid, chemical formula H2O.HCl).


I tested a small sample of neat acid to make sure it worked, and it did.


This is the look after I washed the floor down with a 3:1 water/acid solution, then rinsed and repeated. The concrete is a lot cleaner than it looks in these photos.



There is an annoying ledge at the rear of the garage where the foundation is exposed. It's very difficult to keep this area clean because the concrete is so rough. The pressure washer made light work of the dirt though...


And then I mixed up some thin set mortar I had left over from the fireplace remodel. Amy Sheep was not on hand to do the mixing this time, unfortunately.


This is post-install - I didn't worry about getting the thinset level, I just want a flat-ish ledge than I can sweep down when I need to.


It was about 3pm by this point and I was in serious need of a nice cup of tea and a sit down, not to mention a bourbon cream, or maybe even a club fruit. And some dry clothes - my work pants were soaked from the knee down. The floor wasn't quite dry, but I put the '68 back in the garage anyway and sloped off upstairs to put tut' tettle ont stove and to see if my locust-like bread snappers had left me any cookies.* Tune in next time to find out what color epoxy I'll be installing...!


(*All they left was an empty box and some other wrappers, as per usual).

Thursday, April 16, 2020

Display Case

I have been tinkering with a display case that a friend gave me, on and off, since Day #33 of the fireplace remodel, even though it has nothing to do with that project. At the time I got it, I needed another project like a hole in the head, but the cabinet was free and it had real potential. This is pretty much what it looked like after I got it back to the workshop and tore off the original base:


After some reconstruction, the cabinet was sanded and panited with primer/stain blocker...


And it was last seen in this blog after I painted the accents white, and then the cabinet black:


The intersections of black and white paint didn't come out quite as sharp as I wanted them to, so I had to do a bit of touch-up with the white paint and one of Ruby Sheep's small brushes in order to get the result I was after.


When that was all properly dry, I applied some bright red sign-writing paint to the radiused parts of the accents - I tried using masking tape, but it wasn't very successful, so I actually painted the red on freehand. I stared on the side of the cabinet that will go against the garage wall; the second side and the doors came out better after this practice run.

The red paint took 48 hours to properly cure and after sitting in the 'shop for this time I discovered that the black paint has an electrostatic attraction to fine dust: there was fine dust was on every surface of the cabinet and it was just as thick on the down-facing sections. This doesn't bode well for anything that's going to be sitting in a corner of my garage, and the dust wasn't easy to get off. My solution was to wipe the cabinet down with distilled water and then slap on two (2) coats of some quick-drying varnish. The next photo was the result, and both the cabinet doors got the same treatment.


This is how the upper section of the display case looks with the mirror in situ. The mirror is only held in place by the glass shelves, which go in last.


I didn't like the relative instability of this arrangement, ao I crafted a trim piece from a scrap of old baseboard and installed it over the top edge of the mirror (after painting and varnishing it, naturally).


Time to re-install the glass panels! The lower panels were originally fitted with some diamond-pattern mesh. Honestly, it belongs inside the box that also contains Adam Ant and those two idiots out of Bros.


Much better without it!  I had to modify the fasteners which secure the glass panels to accommodate the reduced thickness.


The larger panels are held in with rubber inserts which are not exactly color coordinated, but whatever...


The original cabinet came with the crappy lighting fixture shown below in the top cabinet...this was last seen in tut 'shop bin along wit sithers.


I had something a bit more modern in mind: LED tape lighting.


I've seen quite a bit of this at work lately, particular under kitchen cabinets, although not in this color, I must admit. I'm a novice to LED lights, but I did my usual research on tut interwebs, and it's pretty easy to install and connect. The wiring can be done with crimp-on connectors, but I soldered mine and used some heat shrink tubing to make it look super professional. I bought a sixteen foot reel of LED single color tape with 36 LED's per foot and some connecters online for about $50. I had an old 12 Volt power supply kicking around so I didn't have to buy one of those. I already had the paint and other materials on hand, and the cabinet was free, so if my time is worth $50 and hour, my total investment is still less than $7,000.

The lighting was installed in two loops around the front of each cabinet.


The upper loop reflects off the mirror which doubles the effect.


Once the lighting was all buttoned up, I re-installed both the cabinet doors and the rest of the hardware and moved the display case into the basement.*


Looks even better with the basement light off:


(*The display case is destined to be installed in the garage/man cave, but right now that area is the subject of another project.....stay tuned to find out more!)

Monday, April 13, 2020

Fireplace Remodel - A Summary

The fireplace remodel is all finished, all that remains is to light a fire! We always knew this project would be the "Big One" and it was actually scheduled to be completed some time towards the end of May. Instead, I'm writing this post on Sunday April 12. We stared back on December 27, so in real time, it's been three and a half months. Not too shabby! Here's a brief recap of the process:

Living room fireplace and TV before:


During...


After...


Dining room side of the fireplace before:


During...


After...


Shoe rack before:


During...


After...


Fireplace before:


After...

Not really fire season right now

TV stand before:


After...


Dining room before:


After....

Other side of dining room before:


After...


Stay tuned for the next project(s)....